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What is SPA-H Corrosion Resistant Steel Plate

2025-11-07 | More News

1 Comprehensive Overview

SPA H Steel is designed for applications where resistance to corrosion is critical, particularly in environments exposed to moisture and varying weather conditions. Its most significant characteristics include high tensile strength, good weldability, and the ability to withstand harsh weather without significant degradation. The inherent properties of SPA H Steel make it an ideal choice for structures such as bridges, buildings, and other outdoor installations.

Advantages of SPA H Steel:
– Corrosion Resistance: The formation of a protective oxide layer reduces maintenance costs and extends the lifespan of structures.
– High Strength: Offers excellent mechanical properties, allowing for thinner sections and reduced weight in structural applications.
– Aesthetic Appeal: The unique weathered appearance is often desirable in architectural applications.

Limitations of SPA H Steel:
– Initial Cost: Higher initial material costs compared to conventional carbon steels.
– Limited Ductility: While strong, it may not perform as well in applications requiring extensive deformation.
– Welding Considerations: Requires careful selection of filler materials and welding techniques to avoid issues such as cracking.

Historically, SPA H Steel has gained popularity in construction and infrastructure projects due to its longevity and reduced maintenance needs, positioning it as a preferred choice in the market.

2 Alternative Names, Standards, and Equivalents

Standard Organization Designation/Grade Country/Region of Origin Notes/Remarks
UNS K12043 USA Closest equivalent to ASTM A588
ASTM A588 USA Weathering steel standard
EN S355J0W Europe Minor compositional differences
JIS G3125 Japan Similar properties, used in Japanese applications
GB Q345GNH China Comparable weathering steel grade

The differences between these grades often lie in specific alloying elements and mechanical properties, which can affect performance in particular applications. For instance, while ASTM A588 and SPA H Steel are similar, the former may have slightly different yield strength requirements.

3 Key Properties

3.1 Chemical Composition

Element (Symbol and Name) Percentage Range (%)
C (Carbon) 0.12 – 0.20
Mn (Manganese) 0.50 – 1.50
P (Phosphorus) ≤ 0.04
S (Sulfur) ≤ 0.03
Cu (Copper) 0.25 – 0.55
Cr (Chromium) 0.20 – 0.50
Ni (Nickel) 0.30 – 0.50

The primary role of key alloying elements in SPA H Steel includes:
– Copper: Enhances corrosion resistance by promoting the formation of a protective patina.
– Chromium: Increases hardness and strength while improving resistance to oxidation.
– Nickel: Enhances toughness and ductility, particularly at lower temperatures.

3.2 Mechanical Properties

Property Condition/Temper Test Temperature Typical Value/Range (Metric) Typical Value/Range (Imperial) Reference Standard for Test Method
Tensile Strength As Rolled Room Temp 490 – 620 MPa 71 – 90 ksi ASTM E8
Yield Strength (0.2% offset) As Rolled Room Temp 355 – 450 MPa 51 – 65 ksi ASTM E8
Elongation As Rolled Room Temp 20 – 25% 20 – 25% ASTM E8
Hardness (Brinell) As Rolled Room Temp 150 – 200 HB 150 – 200 HB ASTM E10
Impact Strength (Charpy) -40°C -40°C 27 J 20 ft-lbf ASTM E23

The combination of these mechanical properties allows SPA H Steel to withstand significant mechanical loads while maintaining structural integrity, making it suitable for applications such as bridges and buildings.

3.3 Physical Properties

Property Condition/Temperature Value (Metric) Value (Imperial)
Density 7.85 g/cm³ 0.284 lb/in³
Melting Point/Range 1425 – 1540 °C 2600 – 2800 °F
Thermal Conductivity 20 °C 50 W/m·K 34.5 BTU·in/h·ft²·°F
Specific Heat Capacity 20 °C 0.49 kJ/kg·K 0.12 BTU/lb·°F
Electrical Resistivity 20 °C 0.0000017 Ω·m 0.0000017 Ω·in

Key physical properties such as density and thermal conductivity are crucial for applications where weight and heat management are important. The relatively high melting point indicates good performance under elevated temperatures, while the thermal conductivity suggests moderate heat dissipation capabilities.

3.4 Corrosion Resistance

Corrosive Agent Concentration (%) Temperature (°C/°F) Resistance Rating Notes
Chlorides 3-5 25 °C / 77 °F Fair Risk of pitting
Sulfur Dioxide 0.1-0.5 30 °C / 86 °F Good Forms sulfuric acid
Carbon Dioxide 0.5-1.0 25 °C / 77 °F Excellent Forms carbonic acid
Acetic Acid 5-10 20 °C / 68 °F Poor Susceptible to SCC

SPA H Steel exhibits good resistance to atmospheric corrosion, particularly in rural and urban environments. However, it is susceptible to localized corrosion in chloride-rich environments, such as coastal areas. Compared to conventional carbon steels, SPA H Steel significantly outperforms in terms of longevity and maintenance requirements. When compared to other weathering steels like ASTM A588, SPA H Steel shows similar corrosion resistance but may have variations in performance based on specific environmental conditions.

3.5 Heat Resistance

Property/Limit Temperature (°C) Temperature (°F) Remarks
Max Continuous Service Temp 400 °C 752 °F Suitable for structural applications
Max Intermittent Service Temp 450 °C 842 °F Short-term exposure only
Scaling Temperature 500 °C 932 °F Risk of oxidation at high temps

SPA H Steel maintains its mechanical properties at elevated temperatures, making it suitable for applications where thermal exposure is a concern. However, prolonged exposure to temperatures above 400 °C can lead to scaling and reduced mechanical performance.

4 Fabrication Properties

4.1 Weldability

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
SMAW E7018 Argon + CO2 Preheat recommended
GMAW ER70S-6 Argon + CO2 Post-weld heat treatment may be required

SPA H Steel is generally weldable using standard techniques, but care must be taken to select appropriate filler materials to avoid cracking. Preheating before welding can help mitigate the risk of defects, and post-weld heat treatment can enhance the overall performance of the weld.

4.2 Machinability

Machining Parameter SPA H Steel AISI 1212 Notes/Tips
Relative Machinability Index 60 100 Moderate machinability
Typical Cutting Speed 25 m/min 40 m/min Adjust tooling for better performance

SPA H Steel has moderate machinability compared to benchmark steels. Optimal cutting speeds and tooling must be selected to achieve desired surface finishes and tolerances.

4.3 Formability

SPA H Steel exhibits good formability in both cold and hot working processes. However, it is essential to consider the work hardening characteristics, as excessive deformation can lead to increased strength but reduced ductility. Recommended bend radii should be adhered to in order to prevent cracking during forming operations.

4.4 Heat Treatment

Treatment Process Temperature Range (°C/°F) Typical Soaking Time Cooling Method Primary Purpose / Expected Result
Annealing 600 – 700 °C / 1112 – 1292 °F 1 – 2 hours Air cooling Softening, improved ductility
Normalizing 900 – 950 °C / 1652 – 1742 °F 1 – 2 hours Air cooling Refined grain structure

Heat treatment processes such as annealing and normalizing can significantly alter the microstructure of SPA H Steel, enhancing its mechanical properties and making it suitable for various applications. The transformation during these treatments can lead to improved toughness and ductility, which are critical for structural integrity.

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